Welcome to CircuitSight — Electrical Troubleshooting Simulation (System 1)
A browser-based trainer for diagnosing real-world faults on a 24 VDC control panel using a simulated Fluke 115 digital multimeter. Every value you read falls out of a real circuit model — there are no scripted answers. Probe it like the real thing.
New here? Open the first two sections, run the “first session” walkthrough at the bottom, then explore. Each section below expands when you click it.
Start here — the 60-second orientation
The Live Sim tab is where you work. It shows a ladder/wiring diagram of the panel plus your tools.
Your job: figure out what’s wrong with the panel by taking measurements and reasoning — the same way you would in the field.
Green on a wire means voltage is present; a gap or dimming shows where power stops.
Left-click switches and buttons to operate them. Right-click almost anything for its specs and options.
Drag the meter’s probe tips onto the round connection points to take a reading.
💡 Stuck at any moment? Open the Coach chat (lower-right of the Live Sim screen) and just ask.
The five tabs
Instructions — this guide.
Live Sim — the interactive panel: ladder diagram, DMM, screwdriver, relay pop-outs, the visualizations and the marker. This is your workspace.
Reference Info — component specifications, the 7-step troubleshooting method, and the safety reference (OSHA / NFPA 70E).
Results Feedback — your own 7-step record as you work, alongside the ideal 7-step, plus your solved-fault history and feedback.
Instructor — where an instructor injects faults and sets up scenarios. On a solo seat this is your own setup area.
Moving & sizing things on screen
Almost every floating element is movable and resizable so you can lay the bench out your way:
Move — drag a panel by its title bar / grip (the meter, the Controls box, the Options box, the DC supply, the Coach chat, the Event Log).
Resize — drag the small corner handle (◢) at a panel’s bottom-right.
Coach chat typing field — drag the thin ↕ bar just above where you type to make the typing area taller or shorter (shorter uncovers more of the conversation above).
💡 Dragged something off-screen or into a mess? Reload the page (Ctrl+R) to return everything to its default spot.
The digital multimeter (DMM)
Pick your meter — use the Meter dropdown in the Options box to choose the Fluke 115 or a Generic DMM.
Pick the function — DC volts (VDC), AC volts (VAC), resistance (Ω), or continuity. Right-click the meter for its function menu and specs.
Take a reading — drag the red and black probe tips onto the round connection points (terminals / pins). The leads follow the meter if you move it.
Continuity — in continuity mode the meter beeps on a good path (low resistance) and stays silent on an open. The beep band is shown on the meter’s spec card.
Resistance — measure with the circuit de-energized; a live circuit will give false readings (and the Event Log will warn you).
⚠ Reading resistance or continuity on an energized panel is bad practice — the sim logs it so you can learn the habit of de-energizing first.
The DC test supply & clamp probes
Turn the DC Supply on from the Options box. Its panel appears with adjustable output.
Set the voltage — right-click the supply (or use its panel) to set the output (about 1–30 V).
Clamp probes — drag the supply’s red/black clamp probes onto connection points to inject test voltage; they rest near their jacks when not in use.
Ground / isolate — toggle whether the supply common is bonded to earth ground or left floating; the earth-ground symbol shows when grounded.
Over-current — if you exceed the supply’s limit it trips (output drops to ~0 A) until you reset it.
Operating the control panel
Switches (SW3, SW4, SW12, LS1) — left-click to toggle. Their on-screen button and the diagram update together.
SW6 — a multi-position switch: click its landing zones to move between positions (e.g. AUTO / OFF / MAN).
Push-buttons (PB9 Start / PB10 Stop) — press and hold (they’re momentary); release to let them spring back.
Disconnect (DISC) — click to open/close the main disconnect.
Fuse — right-click only for its options (it won’t respond to a left-click, on purpose).
Rheostat (RH1) — drag the RH1 Speed slider (or its drag handle) to change resistance; the live Ω value shows beneath it.
Relays, fuse & bulbs — testing and replacing
Relays (CR1, CR2) — left-click a relay to pop it out to a bench view where you can test the coil and contacts; reinstall when done. Coil LEDs and an armature indicator show whether it’s energized.
Removing parts on a live panel — allowed, but the sim warns you (and logs it) because it’s unsafe practice.
Confirm before you swap — before replacing a part you’re asked to commit to a good/bad verdict. Swapping a good part counts against you — prove it’s bad first.
Fuse / breaker — check for an open fuse or a tripped breaker; the F1 indicator branch and CB2 trip curve help you reason about protection.
The screwdriver — lifting wires
Drag the screwdriver to a wire landing to disconnect (lift) that conductor, then again to reconnect it — with a matching unscrew / screw-in sound.
Lifting a wire opens that path in the circuit, so your next measurements reflect it. Remember to reconnect everything before you call the job done.
Only real wire segments can be lifted — internal pin-to-coil/contact connections inside a relay base can’t be unscrewed.
Jumpers — ground & shorting leads
Insert a shorting or ground jumper between connection points to test theories (e.g. bypass a suspect contact).
Each jumper is named (A, B, …) and can be given a resistance or an intermittent behavior for realistic “sometimes-works” faults.
Jumpers show up in the visualizations and respond to your measurements like any other conductor.
Seeing the circuit — VoltsViz, AmpsViz & MeterViz
VoltsViz — colors the wiring by voltage present (bright green at the source fading toward white near 0 V), so you can see where voltage stops.
AmpsViz — animates moving dots in the direction of current; the dots speed up with more current, and they include the common/return paths that carry current at ~0 V.
MeterViz — shows the path your meter is measuring: orange dots flowing through the leads and the segment under test.
💡 These are learning aids. Use them to confirm your reasoning — but practice diagnosing from your meter readings too, since the real world has no glowing wires.
Marking suspects — the highlighter
Click the yellow MARKER pen (above the screwdriver) to enter marking mode, then click components, wires, or connection points you suspect — each gets an amber highlight.
Right-click the pen for options (click-reach, translucency, highlight size).
Click Submit Marks when done — your selections are time-stamped to the Event Log so they can be compared against the actual fault.
The Event Log
The Event Log quietly records what you do — switch operations, meter-function changes, wire lifts, jumper inserts, suspect marks, and safety warnings — each time-stamped. It’s how your 7-step record and feedback get built, and it’s a great way to retrace your own steps.
The Coach chat
The Coach chat sits at the lower-right of the Live Sim screen. Ask it about the panel, a reading, or your next step.
How much it helps depends on the assistance level (from full Guide down to a hands-off Assessor) — its title shows the current level.
Type in the box; press Enter to send, Shift+Enter for a new line.
Note: in this build the chat is a working interface shell; the live AI mentor connects through the platform.
Printing & the reference diagram
Print (in the Options box) produces a clean black-on-white printout of the panel.
The Reference Info tab carries the component specs, relay pinouts, the 7-step method, and the safety references you’ll want while you work.
Your first session — a suggested walkthrough
Open the Live Sim tab and look the panel over. Note the switch states (the panel starts with the disconnect open and most switches off).
Pick the Fluke 115 from the Meter dropdown and set it to DC volts.
Drag the black probe to the supply common and the red probe to the +24 V source — confirm you read about 24 V.
Energize the panel: close the disconnect, then work the switches in a sensible order and watch the wiring turn green.
When something doesn’t behave, follow the voltage: probe along the path until the reading changes — that’s where to look.
Form a theory, mark your suspects, confirm with a measurement (or a resistance check, de-energized), and only then replace a part.
Reconnect any lifted wires, reset breakers / replace fuses, and review your Results Feedback.
💡 The Coach can walk you through any of these steps live — just ask.
This guide grows as features come online. If something on screen isn’t covered here yet, right-click it — most items explain themselves.
CircuitSight™ Simulation - System 1 (v0.9.6)
Click switches to toggle • Right-click components for specs • Green = energized
CONTROLS
RH1 Speed0 Ω
OPTIONS
📄 Reference Diagram (black & white)
📋 Component Reference Sheet
🖼 Current Screen (live, color)
🔊50%
Meter:
STATUSReady — click switches to toggle
▾LEGEND
Terminal numbers: 6
Wire numbers = brackets: [6]
Component / Pin # = parentheses: (1)
Field components marked with *
CircuitSight views:
🟢 VoltsViz™ — green = voltage present
🔵 AmpsViz™ — blue dots = current flow
🟠 MeterViz™ — orange = meter-sourced path
Reference Information
📋 The 7-Step Troubleshooting Process
Symptom Recognition — observe what the machine is (and is not) doing.
Symptom Analysis — elaborate the symptom: when, where, and under what conditions.
List Possible Faults — from the symptoms and circuit logic, list all the functions, devices, components, or connections it could be. Don't lock onto one yet.
Test to Isolate — methodically narrow the list: usually live voltage checks (split-half testing), plus circuit logic — especially on instrument / loop / process systems.
Confirm (Resistance / Continuity) — with the panel de-energized, confirm the suspect with a resistance or continuity check.
Root Cause — identify the actual failed component or connection.
Repair & Retest — correct it and verify normal operation.
📦 Component Specifications (all parts)
You can also right-click any component on the Live Sim for its datasheet, or use Print ▾ → Component Reference Sheet (top menu) for a printable B&W sheet.
Standards & further reading (official sources — open in a new tab):
OSHA 29 CFR 1910.334 — use of equipment / reclosing after a protective device operates
OSHA 29 CFR 1910.333 — selection & use of electrical work practices (LOTO, verification)
NFPA 70E — Standard for Electrical Safety in the Workplace
(An inline B&W reference drawing will be added here too — A#13.)
👁 Preview as:dev preview — the platform sets this in production
Progress
📖 The 7-Step Process — how it works
Symptom Recognition — what is the machine doing / not doing?
Symptom Analysis — elaborate: when, where, under what conditions.
List Possible Faults — list all it could be, from the symptoms + circuit logic; don't lock onto one yet.
Test to Isolate — narrow the list methodically: voltage checks (split-half) and circuit logic.
Confirm (Resistance / Continuity) — de-energized, confirm the suspect with resistance / continuity.
Root Cause — the actual failed component / connection.
Repair & Retest — correct it and verify.
Your 7-Step (in progress)
The AI analyzes your Coach-chat answers and meter measurements against the 7-step process — filling each step and flagging anything that does not fit (yellow) or is well off the mark (red).
Symptom Recognition
— awaiting your input —
Symptom Analysis
—
List Possible Faults
—
Test to Isolate
—
Confirm (Resistance)
—
Root Cause
—
Repair & Retest
—
Ideal 7-Step
The ideal solution path for the active scenario appears here alongside yours for comparison. (Populated from the curated answer key — shown after-action.)
Solved-fault history
No solved faults yet.
🔒 Lock Out
🔓 Unlock
F1 — AGC 1A Fast-Blow
🔧 Remove Fuse
🔌 Install Good Fuse
🔌 Install Blown Fuse
💥 Simulate Overcurrent Blow
—
Generic DMM — Digital Multimeter
🔌 Install Good A-Fuse (11 A)
💥 Simulate A-Fuse Blow
📋 Show Meter Specs
🧮 Show Reading Basis
—
⚠ You should not measure resistance on an energized circuit.
⚠ SAFETY WARNING Circuit is ENERGIZED — disconnect before removing fuse to avoid arc flash hazard.
CB2 — 0.5 A thermal breaker (inverse-time + magnetic)
⚡ Simulate Trip
🔄 Reset Breaker
📈 View Trip Curve
—
Trips ABOVE 0.5 A: ~30 s @ 0.6 A · ~10 s @ 0.75 A · ~4 s @ 1.0 A · instant @ 2.5 A. Holds below 0.5 A.
Common reference — grounded (faults to earth short) vs floating.
Jumper — behavior×
Mode:
R low: Ω R high: Ω
Period: s
presets:
Pulse width: % Variability:
CB2 — Thermal Trip Curve (0.5 A breaker)
⚡ DC TEST SUPPLY
V
A
Volts Set
Trip Amps
+ COM
Component
—
—
🔧 Replace
🎓 Instructor — Fault Injection
〜 PSU Ripple (p-p %)0.0%
Full-wave; a true-RMS meter on ACV reads ~0.289×Vpp. Also right-click the +VDC source.
🔗 Jumpers — ground & shorting (A#28)
↔Ω
⚡ Pitted-Contact Lab — intermittent faults (click to open)
Actuate the contact repeatedly (toggle the switch / cycle the relay) — a soft pit only misbehaves ~1 in 4 makes. Test ≥10×. RCFA: high-resistance pitting traces to inductive-kick arcing.
🔌 Supply Feeder Protection (upstream PSU) (click to open)
protection OFF (ideal supply)
The upstream supply's own breaker. Keep ≥ 11 A so a misplaced ammeter (feeder→common) blows the meter's 11 A fuse first — the lesson. Set below the ~0.25 A load and it trips on power-up.
Meter selection is in the Controls panel (top). · the orange MeterViz overlay (the meters own probe path) rides the 🔋 Power-Flow toggle — shown in Ω / continuity / diode with the disconnect (DISC) open.
📋 7-Step Troubleshooting
Inject a fault to see its explanation here.
🎲 Seeding — reproducible vs. free-random
Each time a pitted contact closes, the sim rolls the dice to decide whether that particular make is a clean wipe or a degraded, high-resistance one (Soft misbehaves ~25% of makes, Med ~75%, Hard every time). That per-closure randomness is what makes an intermittent feel real.
Seeded (box checked). The dice run off a fixed starting number — the seed. The same seed reproduces the exact same sequence of good and bad makes every run. Use it for a live demo or a graded exercise so every student, and every replay, sees identical behavior. Type a different number and hit Reseed for a different — but still repeatable — sequence.
Free-random (box unchecked). The dice use the browser's true randomness, so every actuation is unpredictable and unrepeatable. This is the closest to a real nuisance fault — the "it worked last time, why not now?" experience.
Reseed. Restarts the sequence from the seed and clears the running good/bad tally for the selected contact, so you can replay the same run from the top.
Rule of thumb: seeded for teaching and scoring, free-random for realism. Either way, the resistance the meter reads is the exact resistance the solver used — nothing is faked.
⚠ Safety Reference — OSHA & NFPA 70E-2024
OSHA 29 CFR 1910.334(b)(2) — Reclosing After Protective Device Operation
After a circuit is de-energized by a circuit protective device, the circuit may not be manually re-energized until it has been determined that the equipment and circuit can be safely energized.
The repetitive manual reclosing of circuit breakers or re-energizing circuits through replaced fuses is prohibited.
Overload Exception (the Note): When it can be determined from the design of the circuit and the overcurrent devices involved that the automatic operation of a device was caused by an overload rather than a fault condition, no examination is needed before re-energizing.
Source: 29 CFR 1910.334(b)(2), OSHA General Industry Electrical Standards
NFPA 70E-2024 — Electrically Safe Work Condition (ESWC)
Definition (Article 100): A state in which an electrical conductor or circuit part has been disconnected from energized parts, locked/tagged in accordance with established standards, tested for the absence of voltage, and if necessary, temporarily grounded for personnel protection.
Article 120.6 — Process for Establishing and Verifying an ESWC: The 2024 edition clarifies that absence-of-voltage testing must occur at each point of work. The 8-step process includes: identify all sources → open disconnecting devices → verify visually → apply LOTO → release stored energy → test for absence of voltage (live-dead-live) → ground if necessary.
Live-Dead-Live (Step 7): Use an adequately rated portable test instrument to test each conductor or circuit part at each point of work, both phase-to-phase and phase-to-ground. Before and after each test, verify the instrument operates correctly on a known voltage source.
Source: NFPA 70E-2024, Articles 100 & 120.6
24 VDC Context — The Honest Nuance
This trainer operates at 24 VDC — below the 50 V threshold referenced in OSHA 1910.333(a)(1). Electric shock risk is negligible under normal conditions.
However: The troubleshooting PROCEDURES taught here — LOTO, absence-of-voltage verification, systematic diagnosis before reclosing — apply identically to 480 V, 4160 V, or any voltage. Teach the right habits at safe voltages so they're automatic when the stakes are real.
Even 24 VDC can produce arc flash at high fault currents (battery banks, large DC bus systems) and can ignite flammable atmospheres.